When developing a drug product, solid formulations like tablets and capsules are often selected because of the benefits offered to patients. These benefits include high patient adherence, low variability between dosages and ease of taking the drug. However, solid formulations often have poor solubility, which can affect the absorption rate in the body.
There are several possible solid forms that can be investigated as part of the drug development process, each offering different physicochemical properties. A common strategy to increase the solubility of an ionizable drug molecule is salt formation. However, this approach is not suitable for non-ionizable materials, meaning scientists may look at alternative methods for solid state optimization.
Co-crystals for solubility
An alternative strategy for improving solid state properties is co-crystallization. The FDA defines co-crystals as “crystalline materials composed of two or more different molecules, typically API and co-formers, in the same crystal lattice”. Unlike salts, co-crystals do not rely on ionic interactions and can therefore be used for non-ionizable drugs.
An example of a drug that incorporates co-crystals is Abilify®, otherwise known as Aripiprazole, an antipsychotic used in the treatment of schizophrenia. The drug exhibits poor aqueous solubility because of its twelve known anhydrous polymorphs. To improve the solubility and thermal stability of the drug, scientists used a co-crystal with fumaric acid. This ensured the drug would dissolve at the correct critical time.
Co-crystals can also be used if the solubility of a compound is too high and is absorbed too quickly in the body, modulating solubility for a sustained, slower release. One example of where this has been used is Ribavirin, an antiviral medication used to treat RSV infection and hepatitis C with barbituric acid.
Improving taste
Taste has been shown to be an important factor in the acceptability and willingness of a patient to take oral drug products, especially in children, adolescents and the elderly. Co-crystals can be formed with sweeteners and taste maskers as co-formers, which leads to an improvement in the taste of a drug. This can be relatively straightforward, as many sweeteners and taste maskers are already FDA approved for application in food.
Theophylline, for example, is a drug used in therapy for respiratory diseases such as asthma and chronic obstructive pulmonary disease (COPD). Scientists formed a co-crystal with saccharin, an artificial sweetener, which was found to improve the overall taste of the drug and mask bitterness.
The co-crystal screening process
For scientists looking to use co-crystals to optimize their API during drug development, co-crystal screening is needed to identify candidates for characterization. Co-crystal screening can be achieved using a number of techniques, including liquid assisted grinding or decreasing the temperature and driving supersaturation. Certain co-crystals will only be formed using certain techniques so it is important to use a wide range of screening methods. To avoid missing co-crystals, scientists can employ a systematic approach, which will also aid further development in the scale-up phase.
One popular tool for co-crystal screening is the
Crystal16, which can be used to design an extensive co-crystal screening program by measuring the clear points of a series of co-formers and the API using 16 parallel reactors. By measuring the saturation temperatures of the mixtures, the possibility for co-crystallization can be easily assessed.
Technobis Crystallization Systems develops several unique and proprietary technologies that aid in the research for crystallization and solid-form. It also releases monthly webinars on topics like solubility and crystallization, sharing how products like Crystal16 can facilitate the crystallization process.